Piloting Total Productive Maintenance Program in Manufacturing

Author(s)	Keval Babu
Country	United States
Abstract	This paper outlines the implementation of Total Productive Maintenance (TPM) on the Grit Blaster machine, focusing on two key steps: selection of a pilot area and equipment restoration. The Grit Blaster machine was chosen due to its simplicity, historical reliability issues, and critical role in manufacturing. The TPM plan streamlines maintenance procedures, standardizing processes, timing, and tools. A checklist of 16 tasks was developed, specifying necessary tools, Personal Protective Equipment, duration, and expected outcomes. An equipment layout and task labels enhance efficiency by minimizing waste and reducing time needed for daily checks. Daily Shift logs are used to record maintenance results, with both production and maintenance teams signing off to ensure accountability and communication. The TPM program significantly reduced unplanned downtime by 37%, creating a positive mindset shift among operators and management.
Keywords	: TPM, Maintenance, OEE, Equipment
Field	Engineering
Published In	Volume 3, Issue 3, May-June 2021
Published On	2021-06-08
DOI	https://doi.org/10.36948/ijfmr.2021.v03i03.38179
Short DOI	https://doi.org/g86xrh

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International Journal For Multidisciplinary Research